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Turn-Key Project Of Flour Mill Plant And Equipment

Through decades of flour milling industry development, the development of China's flour milling and grain processing equipment production level had a great improvement, according to the flour milling industry and diversified demand for flour quality from consumer, we design of complete sets of flour mill plant build, which can fully meet the different needs of users.

Floor Type Flour Mill Plant

floor type flour mill plant

first floor of flour mill plant

First Floor

second floor of flour mill plant

Second Floor

third floor of flour mill plant

Third Floor

fourth floor of flour mill plant

Fourth Floor

fifth floor of flour mill plant

Fifth Floor

sixth floor of flour mill plant

Sixth Floor

Floor type flour mill plant usually have four, five, six layer, according to the specific requirements of the user’s specific.

Steel-frame Structure Flour Mill Plant

The installation of steel-frame structure engineering for the plant usually have a two-story, three-story structure, low cost construction, less investment, promise quick returns.

40TPD

50TPD

60TPD


Flour Mill Plant Equipment: 18 Machines in 5 Sections

A complete flour mill plant runs on 18 equipment types across five sections: grain cleaning, flour milling, storage, PLC control and automatic packing. Each unit below has its own page with the full model table, capacity range and power draw, so a line can be specified machine by machine rather than ordered as an unexamined package.The section that decides flour quality is cleaning, not grinding: every tonne of wheat passes through the cleaning house before it reaches a roller mill, and the ash left in the flour is largely set there. The section that decides output is the roller mill, where roll length and the number of roll pairs fix daily tonnage.

Jump to a Flour Mill Equipment Section

Section Units What it does
Grain Cleaning 10 Cleaning decides how much ash ends up in the flour.
Flour Milling 5 Grinding, sifting and purifying.
Storage Silo 1 Buffer capacity between intake, milling and dispatch, so the line runs at a steady rate.
PLC Control 1 Supervision and automation of the whole line, from intake weighing to packing.
Automatic Packing 1 The last step that touches the product: weighing, bagging and closing.

Grain Cleaning

Cleaning decides how much ash ends up in the flour. Every tonne of wheat passes through this section before it reaches a roller mill.

pre-cleaning drum separator

Pre-Cleaning Drum Separator

SCY63 – SCY120
20 – 100 t/h
0.75 – 2.2 kW

First coarse pass: removes straw, cobs and large impurities before fine cleaning.

vibrating separator

Vibrating Separator

TQLZ80×100 – TQLZ180×200
6 – 26 t/h
2 × 0.25 – 2 × 1.1 kW

Sieve-based sizing that takes out stones, mud balls and oversized grain.

rotary separator

Rotary Separator

TQLM63 – TQLM160
2 – 16 t/h
0.55 – 1.5 kW

Drum screening for small and long impurities, on a compact footprint.

gravity destoner

Gravity Destoner

TQSF40 – TQSF175
1.5 – 23 t/h
2 × 0.25 – 2 × 0.37 kW

Separates stones of the same size as grain by density, on a vibrating deck.

magnetic separator

Magnetic Separator

TCXT200×12 / ×15
1 – 6 t/h
no drive

Captures tramp iron ahead of grinding, protecting roller and sieve.

air suction separator

Air Suction Separator

KXFL80 – KXFL120
12 – 20 t/h
2,800 – 4,100 m³/h air

Air classification that lifts light impurities out of the grain stream.

horizontal scourer

Horizontal Scourer

FDMW40×100 – FDMW40×150×2
5 – 25 t/h
5.5 – 15 kW

Dry scouring that rubs dirt and bran flakes off the kernel surface.

wheat washer

Wheat Washer

KXMS40×100 – KXMS90×150
1.5 – 9 t/h
3.0 + 0.55 – 11 + 1.5 kW

Wet cleaning for grain with heavy surface contamination; needs water control upstream.

wheat dampener

Wheat Dampener

selected per project
—
—

Adds and equalises tempering water so bran separates cleanly in the mill.

wheat brusher

Wheat Brusher

FSML38 / FSML38×2
3 – 16 t/h
7.5 kW, single or twin

Final surface brush before first break; reduces bran dust in the mill.

Flour Milling

Grinding, sifting and purifying. This section sets extraction rate and flour grade.

pneumatic roller mill

Pneumatic Roller Mill

FMFQ8×2 – FMFQ10×4
roll 250 – 300 mm
pneumatic control

The grinding heart of the line; roll length and pair count set plant capacity.

plansifter

Plansifter

FSFG4×24C – FSFG10×24H
4 – 10 sections
4 – 15 kW

Separates ground stock into flour, semolina and bran by sieve and rotation.

purifier

Purifier

FQFDZ50×2×3 – FQFDZ75×2×3
0.4 – 5.6 t/h
2 × 0.5 – 4 × 0.25 kW

Air-and-sieve grading of semolina; raises extraction in longer milling flows.

impact detacher

Impact Detacher

KFSLZ-43 / KFSLZ-51
1 – 2.3 t/h
3 – 5.5 kW

Breaks up compacted stock after reduction rolls so sifting can separate it.

bran finisher

Bran Finisher

KFPDW30 / KFPDW45
0.9 – 3.2 t/h
2.2 – 5.5 kW

Recovers adherent flour from bran; directly improves yield.

Storage Silo

Buffer capacity between intake, milling and dispatch, so the line runs at a steady rate.

grain and flour storage silo

Grain and Flour Storage Silo

Model range silo bank, sized to project
Capacity matched to line
Power —

Intake, tempering and finished-product silos with handling equipment.

View the full specification >>

PLC Control

Supervision and automation of the whole line, from intake weighing to packing.

plc system for flour mill plant

PLC System for Flour Mill Plant

Model range line-wide control cabinet
Capacity whole plant
Power —

Central control of weighing, feeding, grinding and packing sequences.

View the full specification >>

Automatic Packing

The last step that touches the product: weighing, bagging and closing.

automatic packing machine

Automatic Packing Machine

Model range DCS10 / DCS25 / DCS50
Capacity 3 – 4 bags/min
Power 2.2 kW

Weighs and fills 1–10 kg, 20–25 kg and 50 kg bags at 0.4–0.65 MPa air.

View the full specification >>

All 18 Units at a Glance

Published figures, as they appear on each unit page. Capacity is per hour for that single machine, not for the whole plant.

Section Machine Model range Capacity Power
Grain Cleaning Pre-Cleaning Drum Separator SCY63 – SCY120 20 – 100 t/h 0.75 – 2.2 kW
Vibrating Separator TQLZ80×100 – TQLZ180×200 6 – 26 t/h 2 × 0.25 – 2 × 1.1 kW
Rotary Separator TQLM63 – TQLM160 2 – 16 t/h 0.55 – 1.5 kW
Gravity Destoner TQSF40 – TQSF175 1.5 – 23 t/h 2 × 0.25 – 2 × 0.37 kW
Magnetic Separator TCXT200×12 / ×15 1 – 6 t/h no drive
Air Suction Separator KXFL80 – KXFL120 12 – 20 t/h 2,800 – 4,100 m³/h air
Horizontal Scourer FDMW40×100 – FDMW40×150×2 5 – 25 t/h 5.5 – 15 kW
Wheat Washer KXMS40×100 – KXMS90×150 1.5 – 9 t/h 3.0 + 0.55 – 11 + 1.5 kW
Wheat Dampener selected per project — —
Wheat Brusher FSML38 / FSML38×2 3 – 16 t/h 7.5 kW, single or twin
Flour Milling Pneumatic Roller Mill FMFQ8×2 – FMFQ10×4 roll 250 – 300 mm pneumatic control
Plansifter FSFG4×24C – FSFG10×24H 4 – 10 sections 4 – 15 kW
Purifier FQFDZ50×2×3 – FQFDZ75×2×3 0.4 – 5.6 t/h 2 × 0.5 – 4 × 0.25 kW
Impact Detacher KFSLZ-43 / KFSLZ-51 1 – 2.3 t/h 3 – 5.5 kW
Bran Finisher KFPDW30 / KFPDW45 0.9 – 3.2 t/h 2.2 – 5.5 kW
Storage Silo Grain and Flour Storage Silo silo bank, sized to project matched to line —
PLC Control PLC System for Flour Mill Plant line-wide control cabinet whole plant —
Automatic Packing Automatic Packing Machine DCS10 / DCS25 / DCS50 3 – 4 bags/min 2.2 kW

From Daily Tonnage to Machine Capacity

Buyers quote plant size in tonnes per day; every table on this site quotes machines in tonnes per hour. The conversion is arithmetic: t/h = t/d ÷ running hours per day. A 50 t/d plant on a 20-hour shift needs machines rated at 2.5 t/h, not 50.

Plant size At 20 h/day At 24 h/day Roller mill scale
10 t/d 0.50 t/h 0.42 t/h single small mill
20 t/d 1.00 t/h 0.83 t/h compact multi-pass
30 t/d 1.50 t/h 1.25 t/h compact multi-pass
50 t/d 2.50 t/h 2.08 t/h standard multi-pass
100 t/d 5.00 t/h 4.17 t/h standard multi-pass
200 t/d 10.00 t/h 8.33 t/h large multi-floor line

Cleaning equipment is normally sized above the milling rate, because the cleaning house has to keep ahead of the mill during the hours it runs. How far above depends on the grain and on the cleaning shift length; it is fixed per project, not by rule of thumb.

How to Read This Page When Specifying a Line

  • Start from daily tonnage and the grain. Wheat and maize need different cleaning and different roll settings, and the equipment list changes with them.

  • Match the roller mill first. Plansifter, purifier and bran finisher are sized around the mill, not independently.

  • Treat storage as buffer, not as capacity. Silo volume sets how long the plant can run without an intake, which is a commercial decision as much as an engineering one.

  • Check the power column against the supply you actually have. A 100 t/d line draws far more than a small mill, and the connection is often the real constraint.

For plant-level examples rather than single machines, see the 150 t/d plant in Bangladesh, the 160 t/d plant in New Zealand and the 50 t/d maize mill. For the process behind the equipment, read the wheat milling process and small-scale plant layout.

Send the Specification, Get a Unit List

Four items decide the equipment list: grain, daily tonnage, running hours per day, and the flour grade the market requires. With those, the 18 units above resolve into a specific list with model numbers, power draw and footprint, rather than a price range that leaves the selection to the buyer.Send them through the enquiry form and the reply names the machines, not just the plant size.


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